top of page
vdsxz.png
Seal_viring.png

AI-Powered Polymer Aging Simulation

Predict Rubber Durability Before It Fails, Digitally

Traditional Validation by accelerated aging tests are extremely costly and take 2-6 months. Even after the tests were done, the long-term durability of the material in the field remain unclear.

Elastosure polymer aging & Rubber durability simulation software
—provides validated predictions of long-term behaviour if field condition  based on short accelerated tests done in days, not months. Validated on 80,000+ lab measurements. 95% accuracy on real-world trials.

Seal_viring.png

ElastoSure: Polymer & Rubber Aging Prediction Software

Mechanical Simulation after Aging+Fatigue

ChatGPT Image Jul 27, 2026, 02_23_53 PM.png

Predict long-term mechanical performance of polymers, rubbers, plastics, and composites.​

  • Simultaneous Multi-Damage Effects

  • Fatigue, Corrosion & Aging Simulation

  • Predict Stiffness, Strength & Deformation

  • Reduce Qualification Testing by Up to 80%

Condition monitoring by RGB/IR Images

ChatGPT Image Jul 27, 2026, 02_39_12 PM.png

Assess material condition using RGB, IR, spectral, and sensor data.

  • Remote Aging Assessment

  • Aging Condition Prediction

  • Remote Polymer Condition Monitoring

  • Non-Contact Material Characterization

  • Predictive Maintenance Support

Predict Behavior at EXTREME Events

ChatGPT Image Jul 27, 2026, 02_33_36 PM.png

Predict property loss, and survivability of polymers, composites, rubbers exposed to extreme environments.

  • HPHT & Geothermal Systems

  • Fire, Explosion & Thermal Events

  • Post-Event Durability Assessment

  • Survivability Index™ Prediction

Rapid Event & Ultra-Fast Reaction Simulation

ChatGPT Image Jul 27, 2026, 02_41_06 PM.png

Model fast material transformations that occur in seconds rather than years.

  • Frontal Polymerization Simulation

  • Pyrolysis & Thermal Decomposition

  • Ablation & Thermal Protection Systems

  • Reactive Material & Curing Processes

  • Temperature Gradients Through Materials

Failure Prediction & Remaining Useful Life

ChatGPT Image Jul 27, 2026, 02_35_55 PM.png

Predict  when materials and components will fail in real operating environments. 

  • Remaining Useful Life (RUL) Forecast

  • Strength & Failure Prediction

  • Accelerated-to-Field Life Prediction

  • Maintenance & Risk-Based Decisions

Ultrasonic Inspection & Digital NDE 

ChatGPT Image Jul 27, 2026, 02_42_34 PM.png

Transform Ultrasonic measurements into aging assessment & remaining useful life.

  • FDR & TDR Signal Interpretation

  • Ultrasonic Inspection Analytics

  • Cable Aging & Degradation Assessment

  • Remaining Useful Life Prediction

​Rubbers & Elastomers

O-ring or flexible gasket 

🌀Support customization of complex specia
Plastics

Engineering Plastics Built to Last

Jul 14, 2026, 03_14_41 PM_edited_edited_

Materials We Model:

Trusted by Industry, Government & Research Leaders

ChatGPT Image Jul 14, 2026, 06_17_37 PM_
ChatGPT Image Jul 14, 2026, 09_23_14 PM_
ChatGPT Image Jul 14, 2026, 06_22_31 PM_
ChatGPT Image Jul 14, 2026, 06_12_42 PM_
ChatGPT Image Jul 14, 2026, 09_19_52 PM_
ChatGPT Image Jul 14, 2026, 06_50_43 PM_
ChatGPT Image Jul 14, 2026, 09_36_51 PM_
ChatGPT Image Jul 14, 2026, 10_05_20 PM_
ChatGPT Image Jul 14, 2026, 10_08_50 PM_
ChatGPT Image Jul 14, 2026, 10_23_26 PM_

Real-World Proof Behind the Polymer Aging & Durability Simulation Software

Prediction Accuracy

95% 

For long-term durability prediction

Experimental Tests

80,000+

Used for training and validation

vs. 6 Months

35 Days 

Replacing long-weathering tests

Faster Analysis

5–10× 

Compared to traditional FE models

Predict Material Aging, Reliability, and Survivability Across Critical Industries

Predict Material Aging, Reliability, and Survivability Across Critical Industries

pexels-karolina-grabowska-4207892.jpg
Image by NASA Hubble Space Telescope

Assess degradation under radiation, vacuum UV,  Atomic oxygen and thermal cycling.

pexels-karolina-grabowska-4207892.jpg
Image by Nicolas HIPPERT

Monitor cable insulation aging using FDR, TDR, ultrasonic, and digital twins.

pexels-karolina-grabowska-4207892.jpg
Image by Howard Walsh

Predict seal and elastomer performance in HPHT downhole environments.

pexels-karolina-grabowska-4207892.jpg
Image by Jonathan Castañeda

​Simulate aging of battery insulation, adhesives, and thermal interface materials.

pexels-karolina-grabowska-4207892.jpg
Image by Henry Möllers

Predict durability of seals, composites, and polymers under flight environments.

pexels-karolina-grabowska-4207892.jpg
Image by Sergey Koznov

Evaluate survivability after extreme heat, blast, impact, and harsh conditions.

pexels-karolina-grabowska-4207892.jpg
Image by Brecht Corbeel

Predict aging of encapsulants, underfills, and electronic packaging materials.

pexels-karolina-grabowska-4207892.jpg
Image by set.sj

Evaluate roofing membranes, sealants, coatings, and silicone durability.

pexels-karolina-grabowska-4207892.jpg
Image by Judy Beth Morris

Model hydrogels, silicone patches, and polymeric medical materials.

ChatGPT Image Jul 20, 2026, 10_48_51 AM.png

Works with Your Existing Engineering Stack

INTEGRATIONS

960px-MSC_Software_new_Logo.jpg

Compatible

960px-Python-logo-notext.svg.webp
Abaqus_Logo.jpg

Developer access

Compatible

ansys_logo_icon_247614.png

Coming Q3 2026

Start your 30-day free trial.

No credit card. No commitment. Replace your next aging test with a digital twin.

bottom of page